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ASQ CRE Exam Syllabus Topics:
| Section | Objectives |
|---|---|
| Topic 1: Reliability Information Systems | - Data management and reliability databases - Reporting and data quality |
| Topic 2: Reliability Management & Fundamentals | - Reliability principles and leadership foundations - Ethics and performance monitoring - Interrelationship of safety, quality and reliability - Role and responsibilities in product lifecycle |
| Topic 3: Probability & Statistics for Reliability | - Probability distributions and functions - Basic probability concepts - Confidence intervals & regression - Sampling plans and statistical analysis |
| Topic 4: Field Failure Analysis | - Corrective actions and FRACAS - Failure investigation and root cause analysis |
| Topic 5: Reliability in Design & Development | - Fault Tree Analysis (FTA) & FMEA - Human factors in reliability - Design for reliability |
| Topic 6: Maintainability & Availability | - Maintainability concepts and metrics - Preventive & corrective maintenance analysis |
| Topic 7: Reliability Testing & Modeling | - Stress screening & qualification testing - Test planning and accelerated life testing - Reliability prediction and modeling |
ASQ Certified Reliability Engineer (CRE) Sample Questions:
1. A high incidence of failures has developed during aircraft acceptance testing. The identified failure is that an instrument panel light has malfunctioned on 6 of the last 10 aircraft tested.
This problem needs to be investigated and a Failure Reporting and Corrective Action System (FRACAS) needs to be completed without stopping aircraft production.
If the cause of the failure is determined to be a faulty subassembly manufactured only by a single supplier, and this situation is threatening to shut down aircraft production, the next step should be to Response:
A) Update the inspection instruction and retrain receiving inspection.
B) Initiate a supplier corrective action and return all of the unsorted inventory.
C) Visit the supplier to assist in determining the root cause of the problem.
D) Issue a Government and Industry Data Exchange Program (GIDEP) alert.
2. A resistor is rated at 1 watt. One example of using this resistor in a derated condition is using:
Response:
A) The resistor as a standby unit.
B) The resistor in a 0.5 watt application.
C) Two of the resistors in series.
D) The resistor in a 2 watt application.
3. What is this system's reliability at 3000 hours?
MTBFs for the components are :
A = 2500 hours B = 3700 hours C = 2000 hours D = 4000 hours.
Response:
A) 0.047
B) 0.029
C) 0.014
D) 0.017
4. A primary purpose of burn-in testing of parts is to
Response:
A) Ensure that parts operate at elevated temperatures.
B) Eliminate substandard parts.
C) Ensure that parts are safe.
D) Measure the temperature/stress distribution of parts.
5. A comprehensive failure analysis and corrective action feedback loop must determine:
I. What failed.
II. How it failed.
III. Why it failed.
Response:
A) II and III only
B) I, II and III
C) I and II only
D) I only
Solutions:
| Question # 1 Answer: C | Question # 2 Answer: B | Question # 3 Answer: C | Question # 4 Answer: B | Question # 5 Answer: B |


